Monarch HWN SWIR Sorter

Superior AI powered precision sorting for nuts with distinct advantages that Dual-band InGaAs-SWIR cameras provide unique chemical and sub-surface inspection capabilities that traditional RGB cameras cannot match

Applications

Technical Features

● Tailored Sorting Solution for Premium Nut Processors  

✦ Compact single-belt sorting system with quick-install design 

✦ High-capacity vibratory feeder evenly distributes nuts into a single layer to minimize overlapping

✦ Sealed scanning and control boxes provides machine with high-level dust protection

✦ Food-grade stainless steel structure and quick belt change ensure convenient routine maintenance and cleaning, meeting higher food safety and hygiene standards

✦ Field-proven Dust Control System integrated maintains high operation reliability and performance consistency, and minimizes downtime

✦ Modular design of belt width from 400 to 1200mm (400/800/1200) provides processors more flexibility

● Superior AI Powered 5-in-1 Multispectral Inspection System

✦ Dual-Band InGaAs-SWIR Camera System

✦ Proprietary AI Deep Learning algorithms continuously improve defect recognition based on new samples

✦ High-Resolution RGB Camera System

✦ High-Stability Air-Cooled Halogen Lighting System

✦ High-Intensity LED Illumination System

✦ Unprecedented precision detection to various detects of nuts by color, size, shape, texture and chemical composition or moisture levels for premium nut processors, with the key advantages compared to traditional RGB visible-light sorting:

✩ Deeper defect detection beyond surface-level: hidden mold, insect damage, rancidity that RGB cameras miss

✩ Superior removal of shell fragments and pit residues with higher accuracy

✩ Better recognition of plastics, stones, glass and metal even if color-matched to nuts

✩ Enhanced detection of early-stage mold & aflatoxin invisible to RGB cameras

✩ Higher throughput and efficiency with minimal human intervention

✩ Self-learning algorithms improve accuracy over time with more data

● High-Performance Ejector System

✦ Engineered for enhanced durability, optimized speed and air consumption

✦ Accurate rejection and reliable performance at high-capacity sorting

✦ Significant reduction in false rejection rate and total cost of ownership  

● 15-inch Industrial Touchscreen Control Panel

✦ Intuitive HMI with multilingual support

✦ Instant switching between product profiles

✦ Comprehensive remote support system

✩ Remote Access and Monitoring

✩ Real-time Performance Dashboard

✩ Live Expert Diagnosis

✩ Interactive Troubleshooting

Specifications