Legende HWFT Series AI-Driven Sorting System

In French fries processing, even minor discolorations, surface blemishes, or shape irregularities can compromise product consistency and damage brand reputation. Relying on manual inspection alone is not only too slow to keep up with high-speed production lines, but also prone to missed defects due to visual fatigue, resulting in inconsistent quality that simply cannot match the pace of modern processing.

The Legende HWFT Series is an intelligent vision-based sorting system tailored for this exact scenario. It features a unique dual-mode detection architecture of belt top-view inspection combined with off-belt parabolic detection, powered by high-resolution RGB (HR-RGB) VIS imaging and proprietary AI deep learning algorithms. The system performs real-time scanning and surface feature analysis on every French fries, and paired with high-performance air ejectors, achieves millisecond-level precision rejection of discolorations, surface blemishes, shape irregularities, and foreign material.

Empowered by AI-driven surface feature recognition, the system continuously learns from real production data, steadily improving its detection accuracy. This means the equipment's performance is not static after deployment; instead, it continuously adapts and improves as production data accumulates, delivering stable and reliable sorting performance. This enables French fries processors dramatically reduce labor dependency, consistently deliver batches with extremely low defect rates, and significantly boost both product quality and processing efficiency. 

Technical Features

● Tailored Vision-Based Sorting System for French fries

✦ Dual-Mode Full-Surface Inspection

Tackles blind spots caused by the six-sided cubic shape of French fries, innovatively fusing belt top-view inspection with off-belt parabolic detection for synchronized dual-mode scanning, maximizing full-surface coverage.

✦ Compact Single-Belt Structure

Features a quick-install design with a small footprint and flexible deployment.

✦ High-Performance Waterproof Vibratory Feeder

Evenly distributes French fries into a single layer, effectively minimizing overlapping, and providing a stable material posture for high-precision detection.

✦ Easy-to-Clean Structural Design

Adopts food-grade stainless steel construction with sealed camera chamber and electrical cabinet, effortlessly handling complex processing environments.

✦ Integrated Self-Cleaning

Automatically cleans the camera chamber glass to continuously keep the scanning area clear, reducing manual intervention and downtime for cleaning, and ensuring continuous and stable equipment operation.

● AI Powered High-Precision Defect Inspection System

✦ High-Resolution RGB (HR-RGB) VIS Imaging

Clearly presents material surface features, providing reliable image input for AI algorithms to ensure the accuracy and stability of visual recognition.

✦ Proprietary AI Deep Learning Algorithms

Enhances surface feature recognition and supports model retraining with real-world production data, continuously improving the detection accuracy through deep learning.

✦ High-Intensity LED Illumination

Guarantees a constant imaging environment with clear and stable images, unaffected by external light changes, ensuring consistent detection results across different time periods and batches.

High-precision detection for defects and foreign material based on surface features:

✩ Color Defects: Browning, greening, black spots, mold discoloration

✩ Shape Defects: Broken pieces, deformed, undersized, oversized, skin remnants

✩ Processing Defects: Abrasions, crushing, uneven cuts, starch bleeding

✩ Frying Defects: Burnt ends, oil stains, blister

✩ Foreign Material: Wood chips, packaging debris

● In-House High-Performance Air Ejector System

✦ Optimized Ejector Valve Design

Balances durability, response speed, and air consumption efficiency, maintaining stable performance even under long-term, high-frequency operation.

✦ High-Speed, High-Precision Ejection

Delivers millisecond-level response and precise material rejection, ensuring optimal sorting accuracy even under high-throughput conditions.

✦ Reduced Operating Costs

Significantly lowers the false reject rate, minimizing material waste from good products being incorrectly ejected, while optimizing air consumption to reduce overall operational expenses.

● 15-Inch Industrial Touchscreen Control System

✦ Intuitive Interaction

User-friendly human-machine interface (HMI) with multi-language support.

✦ One-Click Switching

Quickly recalls sorting parameters for different products.

✦ Comprehensive remote support

✩ Remote access and real-time monitoring

✩ Performance data dashboard

✩ Online expert diagnostics

✩ Interactive troubleshooting

Specifications