Legende HD Series AI-Driven Sorting System

Dehydrated vegetables present a unique sorting challenge: the drying process fundamentally alters the material's color, texture, and appearance, making it extremely difficult to distinguish surface defects from natural color variations. Foreign material such as stones, stalks, burnt fragments, and processing residues can be nearly indistinguishable from the product itself. Relying on manual inspection in such complex conditions is not only inefficient but also prone to missed defects due to visual fatigue, resulting in inconsistent quality that cannot meet the demands of modern processing.

The Legende HD Series is an intelligent vision-based sorting system tailored for this exact scenario. Powered by high-resolution RGB (HR-RGB) VIS imaging and proprietary AI deep learning algorithms, the system performs real-time scanning and surface feature analysis on dehydrated vegetables, and, paired with high-performance air ejectors, achieves millisecond-level precision rejection of discolorations, surface blemishes, and foreign material.

Empowered by AI-driven surface feature recognition, the system continuously learns from real production data, steadily improving its detection accuracy. This means the equipment's performance is not static after deployment; instead, it continuously adapts and improves as production data accumulates, delivering stable and reliable sorting performance. This enables dehydrated vegetable processors dramatically reduce labor dependency, consistently deliver batches with extremely low defect rates, and significantly boost both product quality and processing efficiency.

Applications

Technical Features

● Tailored Vision-Based Sorting System for Dehydrated Vegetables

✦ Innovative dual-belt structure

✩ Upper Primary Sorting Belt

Applies stringent rejection standards to efficiently remove discolorations, surface blemishes, and foreign material, drastically reducing missed detections.

✩ Lower Secondary Sorting Belt

Performs re-inspection on the rejected stream, efficiently recovering good products to boost overall yield.

✦ High-Performance Dual-Layer Vibratory Feeder

Evenly distributes dehydrated vegetables into a single layer, effectively minimizing material overlap, and providing a stable material posture for high-precision detection.

✦ Easy-to-Clean Structural Design

Adopts food-grade stainless steel construction with sealed camera chamber and electrical cabinet, effortlessly handling complex processing environments.

✦ Integrated Self-Cleaning System

Automatically cleans the camera chamber glass to continuously keep the scanning area clear, reducing manual intervention and downtime for cleaning, and ensuring continuous and stable equipment operation.

✦ Multi-Specification Model Portfolio

Offers belt widths of 600 mm and 1200 mm, meeting diverse throughput requirements.

● AI Powered High-Precision Defect Inspection System

✦ High-Resolution RGB (HR-RGB) VIS Imaging

Clearly presents material surface features, providing reliable image input for AI algorithms to ensure the accuracy and stability of visual recognition.

✦ Proprietary AI Deep Learning Algorithms

Enhances surface feature recognition and supports model retraining with real-world production data, continuously improving the detection accuracy through deep learning.

✦ High-Intensity LED Illumination

Guarantees a constant imaging environment with clear and stable images, unaffected by external light changes, ensuring consistent detection results across different time periods and batches.

High-precision detection for various defects and foreign material based on surface features:

✩ Color Defects: Browning, discoloration, charred spots, mold, skin residues

✩ Shape Defects: Broken fragments, clumped pieces, deformed shapes, oversized, undersized

✩ Drying Defects: Uneven dehydration, sugar crystallization, rehydration stains

✩ Foreign Material: plastic/rubber fragments

● In-House High-Performance Air Ejector System

✦ Optimized Ejector Valve Design

Balances durability, response speed, and air consumption efficiency, maintaining stable performance even under long-term, high-frequency operation.

✦ High-Speed, High-Precision Ejection

Delivers millisecond-level response and precise material rejection, ensuring optimal sorting accuracy even under high-throughput conditions.

✦ Reduced Operating Costs

Significantly lowers the false reject rate, minimizing material waste from good products being incorrectly ejected, while optimizing air consumption to reduce overall operational expenses.

● 15-Inch Industrial Touchscreen Control System

✦ Intuitive Interaction

User-friendly human-machine interface (HMI) with multi-language support.

✦ One-Click Switching

Quickly recalls sorting parameters for different products.

✦ Comprehensive Remote Support

✩ Remote access and real-time monitoring

✩ Performance data dashboard

✩ Online expert diagnostics

✩ Interactive troubleshooting

Specifications